A-Z Guide for Maximum Cost Reduction and Increased Equipment Reliability

To remain globally competitive, today 's manufacturing operations have greatly improved, but there is one last link in the advancement evolution. The reliability of manufacturing equipment must be improved in order to maximize the productive life of the equipment, eliminate unscheduled shut downs, and reduce operating costs. These are key components to maintaining a smooth work flow and a competitive edge.

Written by peer-recognized industry experts, Lubrication and Maintenance of Industrial Machinery: Best Practices and Reliability provides the necessary tools for maintenance professionals who are responsible for the overall operational functions. With chapters culled from the second edition of the Handbook of Lubrication and Tribology, Volume 1 and a new introductory chapter, this more specialized and focused work supplies critical lubrication information that can be used on a daily basis to achieve greater machine reliability. Incorporating lean methods, this resource can be used by everyone involved in the production process, from supervisors to floor personnel.

Recommended for STLE 's Certified Lubrication Specialist Certification

In addition to lubrication program development and scheduling, this volume also covers critical elements of the reliability equation, such as:

• Deterioration detection and measurement
• Lubrication cleanliness and contamination control
• Environmental implications of various lubricants
• Energy conservation
• Storage and handling
• Recycling of used oils

This book fills a niche by specifically and comprehensively focusing on lubrication as part of the overall maintenance program. Under the editorial guidance of two of the most respected names in the field, this seminal work is destined to become an industry standard.

The Handbook of Aluminum: Vol. 1: Physical Metallurgy and Processes covers all aspects of the physical metallurgy, analytical techniques, and processing of aluminium, including hardening, annealing, aging, property prediction, corrosion, residual stress and distortion, welding, casting, forging, molten metal processing, machining, rolling, and extrusion. It also features an extensive, chapter-length consideration of quenching.

Leading readers through an extensive compilation of surface modification reactions and processes for specific tribological results, this reference compiles detailed studies on various residual stresses, reaction processes and mechanisms, heat treatment methods, plasma-based techniques, and more, for a solid understanding of surface structural changes that occur during various engineering procedures. This unique book explores topics previously ignored in other texts on surface engineering and tribology, offers guidelines for the consideration and design of wear life and frictional performance, and sections on laser impingement and nanometer scale surface modification.

One of two self-contained volumes belonging to the newly revised Steel Heat Treatment Handbook, Second Edition, this book focuses on process design, equipment, and testing used in steel heat treatment. Steel Heat Treatment: Equipment and Process Design presents the classical perspectives that form the basis of heat treatment processes while incorporating detailed descriptions of the latest advances since the 1997 publication of the first edition. This book covers the basic principles of heat treatment and the equipment used in modern industrial settings. It also offers detailed coverage of induction heat treatment as well as important types of furnaces, heat transfer, cooling processes, computation, power supplies, laser treatments, residual stress and loading, microstructural analysis, and quality control. The book features thoroughly updated and new information, most notably in the chapters on vacuum heat processing, designing quench processes, laser hardening, and metallurgical property testing. Steel Heat Treatment: Equipment and Process Design provides a focused resource for everyday use by advanced students and practitioners in metallurgy, process design, heat treatment, and mechanical and materials engineering.

In our present era of nanoscience and nanotechnology, new materials are poised to take center stage in dramatically improving friction and wear behavior under extreme conditions. Compiled by two eminent experts, Self-Organization During Friction: Advanced Surface-Engineered Materials and Systems Design details the latest advances and developments in self-organization phenomena, physical and chemical aspects of friction, and new methods of friction control using advanced materials and coatings. Approaching nanomaterials from the perspective of irreversible thermodynamics and self-organization, this work presents a new approach to developing an emerging generation of surface-engineered self-adaptive nanostructured materials. The book demonstrates how nanoscale structure, synergistic alloying, and the non-equilibrium state of surface-engineered layers affects the capacity of these next-generation materials to resist wear in heavily loaded tribosystems. These links become clear through discussions on non-equilibrium thermodynamics, tribological compatibility, and self-organization phenomena during friction. International experts also supply cutting-edge information on nanocrystalline and nanolaminated coatings while tracing new trends in materials science and surface engineering at the nanoscale. By combining detailed discussions on the underlying theory with practical examples of extreme tribological applications, Self-Organization During Friction outlines a forward-looking strategy for developing and implementing new surface-engineered materials that promise previously unattainable levels of tribological performance.

Detailing the major developments of the last decade, the Handbook of Hydraulic Fluid Technology, Second Edition updates the original and remains the most comprehensive and authoritative book on the subject. With all chapters either revised (in some cases, completely) or expanded to account for new developments, this book sets itself apart by approaching hydraulic fluids as a component of a system and focusing on key technological aspects. Written by experts from around the world, the handbook covers all major classes of hydraulic fluids in detail, delving into chemistry, design, fluid maintenance and selection, and other key concepts. It also offers a rigorous overview of hydraulic fluid technology and evaluates the ecological benefits of water and its use as an important alternative technology. This complete overview discusses pumps and motors, valves, and reservoir design, as well as fluid properties and associated topics. These include air entrainment, modulus, lubrication and wear assessment by bench and pump testing, biodegradability, and fire resistance. Contributors also present particularly important material on biodegradable fluids and the use of water as a hydraulic fluid. As the foremost resource on the design, selection, and testing of hydraulic systems and fluids used in engineering applications, this book contains new illustrations, data tables, and practical examples, all updated with essential information on the latest methods. To streamline presentation, relevant content from the first edition has been integrated into this new version, where appropriate. The result is a reference that helps readers develop an unparalleled understanding of the total hydraulic system, including essential hardware, fluid properties, and hydraulic lubricants.

Magnesium and Its Alloys: Technology and Applications covers a wide scope of topics related to magnesium science and engineering, from manufacturing and production to finishing and applications. This handbook contains thirteen chapters, each contributed by experts in their respective fields, and presents a broad spectrum of new information on pure magnesium, magnesium alloys, and magnesium matrix MgMCs composites. It covers such topics as computational thermodynamics, modern Mg-alloys with enhanced creep or fatigue properties, cutting-edge approaches to melt treating (grain refinement, micro-alloying, and the resulting solidification and growth), coatings, surface engineering, environmental protection (recycling and green energy storage and production), as well as biomedical applications. Aimed at researchers, professionals, and graduate students, the book conveys comprehensive and cutting-edge knowledge on magnesium alloys. It is especially useful to those in the fields of materials engineering, mechanical engineering, manufacturing engineering, and metallurgy.

Detailing the major developments of the last decade, the Handbook of Hydraulic Fluid Technology, Second Edition updates the original and remains the most comprehensive and authoritative book on the subject. With all chapters either revised (in some cases, completely) or expanded to account for new developments, this book sets itself apart by approaching hydraulic fluids as a component of a system and focusing on key technological aspects. Written by experts from around the world, the handbook covers all major classes of hydraulic fluids in detail, delving into chemistry, design, fluid maintenance and selection, and other key concepts. It also offers a rigorous overview of hydraulic fluid technology and evaluates the ecological benefits of water and its use as an important alternative technology. This complete overview discusses pumps and motors, valves, and reservoir design, as well as fluid properties and associated topics. These include air entrainment, modulus, lubrication and wear assessment by bench and pump testing, biodegradability, and fire resistance. Contributors also present particularly important material on biodegradable fluids and the use of water as a hydraulic fluid. As the foremost resource on the design, selection, and testing of hydraulic systems and fluids used in engineering applications, this book contains new illustrations, data tables, and practical examples, all updated with essential information on the latest methods. To streamline presentation, relevant content from the first edition has been integrated into this new version, where appropriate. The result is a reference that helps readers develop an unparalleled understanding of the total hydraulic system, including essential hardware, fluid properties, and hydraulic lubricants.

Magnesium and Its Alloys: Technology and Applications covers a wide scope of topics related to magnesium science and engineering, from manufacturing and production to finishing and applications. This handbook contains thirteen chapters, each contributed by experts in their respective fields, and presents a broad spectrum of new information on pure magnesium, magnesium alloys, and magnesium matrix MgMCs composites. It covers such topics as computational thermodynamics, modern Mg-alloys with enhanced creep or fatigue properties, cutting-edge approaches to melt treating (grain refinement, micro-alloying, and the resulting solidification and growth), coatings, surface engineering, environmental protection (recycling and green energy storage and production), as well as biomedical applications. Aimed at researchers, professionals, and graduate students, the book conveys comprehensive and cutting-edge knowledge on magnesium alloys. It is especially useful to those in the fields of materials engineering, mechanical engineering, manufacturing engineering, and metallurgy.

In our present era of nanoscience and nanotechnology, new materials are poised to take center stage in dramatically improving friction and wear behavior under extreme conditions. Compiled by two eminent experts, Self-Organization During Friction: Advanced Surface-Engineered Materials and Systems Design details the latest advances and developments in self-organization phenomena, physical and chemical aspects of friction, and new methods of friction control using advanced materials and coatings. Approaching nanomaterials from the perspective of irreversible thermodynamics and self-organization, this work presents a new approach to developing an emerging generation of surface-engineered self-adaptive nanostructured materials. The book demonstrates how nanoscale structure, synergistic alloying, and the non-equilibrium state of surface-engineered layers affects the capacity of these next-generation materials to resist wear in heavily loaded tribosystems. These links become clear through discussions on non-equilibrium thermodynamics, tribological compatibility, and self-organization phenomena during friction. International experts also supply cutting-edge information on nanocrystalline and nanolaminated coatings while tracing new trends in materials science and surface engineering at the nanoscale. By combining detailed discussions on the underlying theory with practical examples of extreme tribological applications, Self-Organization During Friction outlines a forward-looking strategy for developing and implementing new surface-engineered materials that promise previously unattainable levels of tribological performance.

This reference provides thorough and in-depth coverage of the latest production and processing technologies encountered in the aluminum alloy industry, discussing current analytical methods for aluminum alloy characterization as well as extractive metallurgy, smelting, master alloy formation, and recycling. The Handbook of Aluminum: Volume 2 examines environmental pollution and toxicity in each stage of aluminum alloy production and metal processing, illustrates microstructure evolution modeling, and describes work hardening, recovery, recrystallization, and grain growth. The authors cover potential applications of various aluminum intermetallics, recent surface modification techniques, and types and causes of aluminum alloy corrosion.

Quenching is one of the most fundamentally complex processes in the heat treatment of metals, and it is something on which mechanical properties and distortion of engineering components depend. With chapters written by the most respected international experts in the field, Quenching Theory and Technology, Second Edition presents the most authoritative, exhaustive, and recent findings in this vital area. Understanding and control of quenching and quenchants is a critical constant in all well established and emerging heat treatment process technology. The collection of up-to-date knowledge in this book is the latest outcome from continuing formal and informal discussions by experts within the framework of the International Federation for Heat Treatment and Surface Engineering (IFHTSE).

It covers topics including:

• Thermo-and fluid dynamic principles of heat transfer during cooling
• Wetting kinematics
• Residual stresses after cooling
• Computer modeling and prediction of microstructure transformation
• Hardness distribution
• Stress-strain and distortion

With revised and updated content from the first edition, this book adds coverage of important technological developments. Although the primary focus continues to be on the quenching of steel, it also details quenching of aluminum and titanium alloys, quench severity of selected vegetable oils, gas quenching, intensive quenching, and simulation of quenching. Presenting the most recent findings in this area, this essential piece of literature is a substantial contribution to the general field of the thermal processing of metals. It is useful not only for specialists in heat treatment practice, but also those in higher education or numerous specialized courses and seminars worldwide.

One of two self-contained volumes belonging to the newly revised Steel Heat Treatment Handbook, Second Edition, this book focuses on process design, equipment, and testing used in steel heat treatment. Steel Heat Treatment: Equipment and Process Design presents the classical perspectives that form the basis of heat treatment processes while incorporating detailed descriptions of the latest advances since the 1997 publication of the first edition. This book covers the basic principles of heat treatment and the equipment used in modern industrial settings. It also offers detailed coverage of induction heat treatment as well as important types of furnaces, heat transfer, cooling processes, computation, power supplies, laser treatments, residual stress and loading, microstructural analysis, and quality control. The book features thoroughly updated and new information, most notably in the chapters on vacuum heat processing, designing quench processes, laser hardening, and metallurgical property testing. Steel Heat Treatment: Equipment and Process Design provides a focused resource for everyday use by advanced students and practitioners in metallurgy, process design, heat treatment, and mechanical and materials engineering.

This reference presents the classical perspectives that form the basis of heat treatment processes while incorporating descriptions of the latest advances to impact this enduring technology. The second edition of the bestselling Steel Heat Treatment Handbook now offers abundantly updated and extended coverage in two self-contained volumes: "Metallurgy and Technologies" and "Equipment and Process Design."

Continuing the tradition of the first edition, this comprehensive reference integrates metallurgical principles with engineering technology in terms of basic process, equipment operation, and design.Up-to-date references, new topics, and rewritten chapters bring additional breadth, depth, and clarity to process design for heat treatments. This second edition presents unique and timely coverage of treatments for tool steels, stainless steels, and powder metallurgy components. The book also contains new material on vacuum processes, designing quench processes, steel transformation mechanisms, updated nomenclature and classifications, nitriding techniques, metallurgical property testing, and distortion of heat-treated components.

Steel Heat Treatment Handbook, Second Edition provides a well-rounded resource for everyday use by advanced students and practitioners in metallurgy, process design, heat treatment, and mechanical and materials engineering.

When it was first published some two decades ago, the original Handbook of Lubrication and Tribology, stood on technology's cutting-edge as the first comprehensive reference to assist the emerging science of tribology lubrication. Later, followed by Volume II, Theory and Design and Volume III, Monitoring, Materials, Synthetic Lubricants, and Applications, it has continued to serve as the cornerstone of every tribology and lubrication science library, providing engineers, researchers, and technicians with the information they need to do their work and pioneer the advancements that have dramatically reshaped this field. Now due to those advances, the time has come to retool tribology's master-text. In addition to offering tribologists the facts, figures, and equations they need everyday, Volume I Application and Maintenance, Second Edition positions itself at the forefront of the field to address the latest technology related to application and maintenance procedures, as well as changes in our understanding of how lubrication principles impact implementation. Completely reorganized to aid the reader in identifying chapters and topics of interest, every one of the chapters retained from the first edition has either been fully updated and revised, or completely rewritten by a peer-recognized team of experts who are currently active in a wide variety of industry segments. With the addition of several new subject areas, it now boasts a total of 37 chapters.

This one-of-a-kind reference examines conventional and advanced methodologies for the quantitative evaluation of properties and characterization of microstructures in metals. It presents methods for uncovering valuable information including precipitate mechanisms, kinetics, stability, crystallographic orientation, the effects of thermo-mechanical processing, and residual stress. The editors of Analytical Characterization of Aluminum, Steel, and Superalloys enlist top industry researchers and practitioners from around the world to analyze the methodologies presented in their areas of expertise. Following traditional metallography methods, the book features an atlas of microstructures for aluminum, steel, and superalloys. The text also examines several material characterization methods rarely covered in other references, provides the framework for using advanced laboratory techniques, and discusses component failure identification methods and other measurements that are crucial to components manufacturing. Enabling the evolution of stronger and more function-specific compositions, Analytical Characterization of Aluminum, Steel, and Superalloys offers engineers, researchers, and materials scientists an invaluable reference of many advanced laboratory techniques in the context of characterization and property evaluation methodologies for metals and alloys.

Reviewing an extensive array of procedures in hot and cold forming, casting, heat treatment, machining, and surface engineering of steel and aluminum, this comprehensive reference explores a vast range of processes relating to metallurgical component design-enhancing the production and the properties of engineered components while reducing manufacturing costs. It surveys the role of computer simulation in alloy design and its impact on material structure and mechanical properties such as fatigue and wear. It also discusses alloy design for various materials, including steel, iron, aluminum, magnesium, titanium, super alloy compositions and copper.

Offering one of the field's most thorough treatments of material design principles, including a concise overview of fastener design, the Handbook of Mechanical Alloy Design provides an extensive overview of the effects of alloy compositional design on expected mechanical properties. This reference highlights the design elements that must be considered in risk-based metallurgical design and covers alloy design for a broad range of materials, including the increasingly important powder metal and metal matrix alloys. It discusses the design issues associated with carbon, alloy, and tool steels, microalloyed steels, and more. The Handbook of Mechanical Alloy Design is a must-have reference.

Studying the morphology, defects, and wear behavior of a variety of material surfaces, Mechanical Tribology examines popular and emerging surface characterization techniques for assessment of the physical, mechanical, and chemical properties of various modified surfaces, thin films, and coatings. Its chapters explore a wide range of tribological applications while promoting reduced component deterioration and improved efficiency and reliability of mechanical systems. The book includes extensive coverage of critical technologies that are usually absent in other references on the subject, delving into procedures affecting metal cutting and forming, physicochemical issues involved in the design of fiber finishes, and recent progress in biotribological research. It provides strategies to characterize the friction and wear properties of tribological systems and procedures to assess the quality and lifetime of ceramic materials. It also outlines methods to avoid scuffing and seizure in machine operations and novel techniques to prevent oil from spreading and creeping in lubricating applications. Mechanical Tribology is a practical guide for mechanical, industrial, chemical, process, design, and process engineers, materials scientists, and tribologists in the selection of materials, surface treatments, coatings, and environments best suited for a particular industrial application.

The first of many important works featured in CRC Press' Metals and Alloys Encyclopedia Collection, the Encyclopedia of Iron, Steel, and Their Alloys covers all the fundamental, theoretical, and application-related aspects of the metallurgical science, engineering, and technology of iron, steel, and their alloys. This Five-Volume Set addresses topics such as extractive metallurgy, powder metallurgy and processing, physical metallurgy, production engineering, corrosion engineering, thermal processing, metalworking, welding, iron- and steelmaking, heat treating, rolling, casting, hot and cold forming, surface finishing and coating, crystallography, metallography, computational metallurgy, metal-matrix composites, intermetallics, nano- and micro-structured metals and alloys, nano- and micro-alloying effects, special steels, and mining. A valuable reference for materials scientists and engineers, chemists, manufacturers, miners, researchers, and students, this must-have encyclopedia: Provides extensive coverage of properties and recommended practices Includes a wealth of helpful charts, nomograms, and figures Contains cross referencing for quick and easy search Each entry is written by a subject-matter expert and reviewed by an international panel of renowned researchers from academia, government, and industry. Also Available Online This Taylor & Francis encyclopedia is also available through online subscription, offering a variety of extra benefits for researchers, students, and librarians, including: Citation tracking and alerts Active reference linking Saved searches and marked lists HTML and PDF format options Contact Taylor and Francis for more information or to inquire about subscription options and print/online combination packages. US: (Tel) 1.888.318.2367; (E-mail) [email protected] International: (Tel) +44 (0) 20 7017 6062; (E-mail) [email protected]

This new ASM Handbook, Volume 4E: Heat Treating of Nonferrous Alloys, completes the series of volumes on the major technological subject of heat treating. This singular work gives engineers, analysts, and technicians a one-stop source on the wide variety of nonferrous alloys. With expanded coverage on both the industrial practice and the science of heat treating, this new volume provides more practical information to guide processing requirements and the necessary background information for those without extensive prior knowledge.

One of two self-contained volumes belonging to the newly revised Steel Heat Treatment Handbook, Second Edition, this book examines the behavior and processes involved in modern steel heat treatment applications. Steel Heat Treatment: Metallurgy and Technologies presents the principles that form the basis of heat treatment processes while incorporating detailed descriptions of advances emerging since the 1997 publication of the first edition. Revised, updated, and expanded, this book ensures up-to-date and thorough discussions of how specific heat treatment processes and different alloy elements affect the structure and the classification and mechanisms of steel transformation, distortion of properties of steel alloys. The book includes entirely new chapters on heat-treated components, and the treatment of tool steels, stainless steels, and powder metallurgy steel components. Steel Heat Treatment: Metallurgy and Technologies provides a focused resource for everyday use by advanced students and practitioners in metallurgy, process design, heat treatment, and mechanical and materials engineering.

This encyclopedia, written by authoritative experts under the guidance of an international panel of key researchers from academia, national laboratories, and industry, is a comprehensive reference covering all major aspects of metallurgical science and engineering of aluminum and its alloys. Topics covered include extractive metallurgy, powder metallurgy (including processing), physical metallurgy, production engineering, corrosion engineering, thermal processing (processes such as metalworking and welding, heat treatment, rolling, casting, hot and cold forming), surface engineering and structure such as crystallography and metallography.

This ALL NEW ASM Handbook gives design, manufacturing, and material engineers a practical and comprehensive reference on the technologies and applications of induction heating and heat treatment. This book provides practitioners, students, engineers, and scientists the knowledge to more clearly understand and obtain solutions for typical induction heating problems that they encounter on an everyday basis. Continuing in the tradition of the ASM Handbook series, this Volume provides a unique combination of practical knowledge grasping ready-to-use diagrams, technical procedures, guidelines, and good practices with advanced theoretical knowledge emphasizing on specifics of induction processes compared to alternative technologies. An appreciable amount of material is devoted to practical aspects, including review of standard and customized induction equipment. Special attention is paid to describing quality assurance, process monitoring, maintenance and safety procedures, energy and environmental aspects, including control of magnetic field exposure and review of international standards and regulations. Written by internationally recognized experts, ASM Handbook Volume 4C covers the breadth and significance of induction heating and heat-treatment technologies and applications. Beginning with reviewing electrical, electromagnetic, heat transfer and material science fundamentals related to induction heating, along with coverage critical facets associated with this technology such as: Nonequilibrium nature of phase transformation and other metallurgical subtleties related to the specifics of induction hardening, tempering, stress relieving, heating prior to hot working and melting. Review of ASTM and SAE standards and guidelines in proper measuring of hardness case depth and heat affected zone. Pattern specification as well as issues and complications related to different hardness measuring techniques. Destructive and nondestructive testing. Selection of critical process parameters and inductor styles, heat pattern control, the use of magnetic flux concentrators, quench design subtleties as well as a review and explanation of common misconceptions and erroneous assumptions. Formation of residual and transient stresses and their impact on a performance of heat treated components. Temperature requirements for heating carbon steels, alloy steels, super alloys, titanium, aluminum and copper alloys and other materials prior to hot and warm working. Novel technological developments in heating billets, bars, tubes, rods and other metallic workpieces. Optimization procedures and strategies in obtaining optimal process control algorithms based on various technological criteria, real-life constrains and cost functions (e.g., maximizing throughput and temperature uniformity, energy effectiveness, minimizing required shop floor space and metal loss, etc.). Principles of multiobjective optimization of induction heating devices. Induction hardening of critical components, including gears, axle shafts, camshafts, crankshafts, and other components used in automotive and off-road machinery, aeronautic and aerospace engineering, farming, appliance, oil and gas industries. Failure analysis of induction heat treated components and comprehensive review of defects and abnormal characteristics. Good practices in designing and fabricating long-lasting induction coils and ways to avoid their premature failures. Special applications of electromagnetic induction, including melting glasses and oxides, optical fiber draw, nanoparticle heating and hyperthermia applications. Design principles and operation specifics of transistorized and thyristorized power supplies for induction heating needs. Modern computer modeling and specifics of simulation of induction thermal processes.

The 2017 edition of Volume 18 builds on articles devoted to specific friction- or wear-critical components supported by coverage on the fundamental physical principles of friction, lubrication, and wear. In addition to basic concepts, methods of lab testing and analysis, materials selection, and field diagnosis and monitoring of friction and wear are also covered. The 2017 edition of this volume has undergone a significant expansion and revision of coverage by a new group of global experts. It has been updated with numerous material and technology developments on coatings, lubrication, tool and die wear, and a number of typical tribological components or classes of components. While it is impossible to include all the types of moving mechanical assemblies that involve tribological challenges, Volume 18 emphasizes a structured approach in analyzing complex tribosystems involving thermal, mechanical, materials, and chemical influences. The new Volume 18 provides an essential resource for a broad audience including researchers, engineers, technicians, students, and quality control personnel. The sections on solid friction, lubricants and lubrication, and wear and surface damage contain basic physical principles that helps introduce the materials-oriented professional to established concepts in tribology. The Handbook is also intended for use by individuals with a background in mechanics or lubricant chemistry seeking information on trends and developments on materials and coatings.